What is Production Planning?
• SAP Production Planning is one of the key modules in ERP and manages planning forms, for example, material arranging, capacity planning, execution of production order, bill of material and merchandise development. SAP PP module handles the master information required for Bill of Materials (BOMs) movement, work center and directing, and keeps it in a different part.
• SAP PP is a vital module of SAP. It tracks and influences a record of the assembling to process streams, for instance, the planned and genuine expenses. Additionally, products developments from the conversion of raw material to semi-finished merchandise.
• SAP PP submodules change according to industry compose like discrete production, repetitive production, or production enterprises.
• Discrete production is an industry where deliver materials change with each part and expenses are computed according to requests and parcels.
• In repetitive production, the item isn't changed for an extensive stretch of time. Production happens in all out amount and not as individual parts.
• For the vast majority of the business composes, previously mentioned planning and execution submodules are regularly utilized. Prior to the production execution, numerous means are executed as a piece of the planning procedure:
◦ Material Requirement Planning (MRP) run (More subtle elements later in this instructional exercise).
◦ Bill of material and routing master data is entered in an arranged request consequently with MRP run.
◦ Planning amounts are kept up in the framework.
Organization Structure in SAP PP
In any live Production Planning module, areas of assembling plants and capacity inside the plants, ought to be accessible in the system.
Importance of Plant and capacity areas in Production Planning-
• All Production master data is made at Plant level.
• Planning practices are furthermore performed at Plant level.
• Production Confirmation process and related merchandise development occur at plant and capacity area level.
Matser Data in SAP PP
Master data is by and large static for any organization and is once in a while changed relying upon the prerequisite. There are 5 master data to be kept up in Production Planning module.
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SAP PP |
- Material Master
- Bill of Material
- Work Center
- Routing
- Production Version
1. Material Master
The material master contain data on every one of the materials that an organization secures, delivers, stores, and offers. It is a number remarkably recognizes a material master record, and subsequently a material.
Materials with a similar essential characteristics are assembled together and allocated to a material sort, for example, completed, raw material, and so forth.
It is utilized for the accompanying purposes:
1. To buy materials
2. For Goods Movement postings, for example, merchandise issue or receipt in stock administration and furthermore for physical stock postings
3. In invoice verification for posting invoices
4. In sales and distribution for sales order satisfaction process
5. In production planning and control for material prerequisites scheduling, planning, and production affirmation forms.
2. Bill of Material (BOM)
A bill of material is an entire, formally organized rundown of the parts together with the amount required to deliver the product or assembly.
BOM's are utilized as a part of material prerequisite planning and product costing.
You can likewise make up to 99 elective BOMs for a solitary product.
For Products having variations, you can make Super BOM, which has every single conceivable sort of parts used to manufacture distinctive kinds of variations, and the fitting segment is chosen in view of trademark picked in the business Order.
For instance, Product Cycle can contain a wide range of edges (with various hues and sizes) and desired frame is chosen in production order based on color and size picked in the sales order.
3. Work Center
A Work Center is a machine or group of machines where production activities are performed. Work centers are utilized as a part of assignment list activities (Routings).
It contains the information for
• Scheduling
• Capacity
• Costing
4. Routing
Routing is only a grouping of activity performed at the Work Center. It additionally determines the machine time, work time, and so on for the execution of activities.
It is likewise utilized for scheduling of activities and utilized as a part of standard cost figuring of the product.
5. Production Version
The production variant is a mix of BOM and Routing data for production. It is a linkage between BOM and Routing and decides the assembling procedure.
There can be various production forms according to various assembling procedure to deliver the product.
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